Fly Racing Formula S Carbon Helmet (2024)

Ride Smarter. Ride Safer. Ride Formula.

The Fly Racing Formula S Carbon Helmet (2024) represents the peak of motocross innovation. Developed through years of scientific research and testing, it’s built to deliver total head protection for riders who push their limits every time they hit the track.

This helmet combines Fly Racing’s groundbreaking Adaptive Impact System (AIS) with RHEON® Impact Energy Cells, Conehead® EPS Technology, and a 12K carbon fiber shell — creating one of the lightest, strongest, and most protective helmets ever built.

Every layer of the Formula S Carbon Helmet works in harmony to manage energy from both high-speed and low-speed impacts, dramatically reducing forces transmitted to the brain. The result? A helmet that sets the new benchmark for performance and safety.

Key Features & Benefits

• ECE / DOT (FMVSS218) Approved — Meets world-class safety standards for competitive and recreational riders.

• Adaptive Impact System (AIS) — A multi-layered protection ecosystem designed with input from doctors and scientists to manage linear and rotational impact energy.

• 12K Carbon Fiber Shell — Ultra-lightweight, incredibly strong, and engineered for maximum penetration resistance.

• RHEON® Impact Energy Cells — Absorb and dissipate impact forces to reduce energy transfer to the brain.

• Conehead® EPS Technology — Dual-density liner with six tuned zones for efficient energy absorption at all speeds.

• Featherweight Construction — Only 1290 ± 50g (size MD/LG), one of the lightest helmets in its class.

• True Functional Ventilation (TFV) — Strategic vent channels drive consistent airflow and cooling.

• Total Head Protection — Tested on advanced equipment for superior performance across impact types.

• Washable Comfort Liner — Moisture-wicking, anti-microbial materials for long-lasting comfort and hygiene.

Why Choose the 2024 Formula S Carbon Helmet

• Proven best-in-class impact management through scientific testing.

• Combines luxury comfort, ultralight weight, and elite safety engineering.

• Developed by industry-leading doctors and physicists for real-world protection.

• Perfect for serious racers and performance riders demanding the best.

Product Features

RHEON ENERGY CELLS

Impact Energy Cells made of RHEON, the Impact Energy Cells maximize absorption of low speed linear and rotational impacts, reducing forces transmitted to the brain.

ULTRA LIGHTWEIGHT

At just 1290 grams +/-50g (size MD/LG), 2.8 pounds +/-0.11lb (size MD/LG), the Formula is one of the lightest weight helmets in the field.

CARBON FIBER SHELL

A 12K carbon fiber shell produces an extremely lightweight shell with superior penetration resistance.

CONEHEAD® EPS

Conehead® Dual-density Expanded Polystyrene (EPS) Technology provides a softer liner whereby the cones help manage or absorb an impact force more efficiently. Six critical zones have been fine tuned for a progressive response to low speed and high-speed impacts.