MAINTENANCE

To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect.
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of
injury due to unsafe conditions.
Before servicing vehicle, read complete section(s) and any referenced information that may be relevant to the service or repair to be performed.
If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made. Failure to make necessary repairs could result in fire,property damage, severe personal injury, or death.
Only trained technicians should service or repair the vehicle or battery charger. Anyone doing even simple repairs or service should have knowledge and experience
in electrical and mechanical repair.
The appropriate instructions must be used when performing maintenance, service, or accessory installation.
Do not attempt to service hot motor. Attempting to do so could cause severe burns.
To avoid unintentionally starting the vehicle, disconnect the batteries and discharge the controller.
Do not allow tools or other metal objects to contact frame when disconnecting batteries or other electrical wiring. Never allow a positive wire to touch the vehicle frame, engine, or other metal component.
Service, repairs, and adjustments must be made per instructions in the maintenance and service manual.
If the vehicle is constantly subjected to heavy use or severe operating conditions, the preventive maintenance procedure should be performed more often than recommended in the periodic service and lubrication schedules.
Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition.

PERIODIC MAINTENANCE CHART

DAILY PRE-OPERATION INSPECTION

Before every customer gets behind the wheel of a golf car, ask yourself the following questions. In addition, review the EVOLUTION-CARE guidelines, listed here, to ensure superior golf cart performance:
> Have you performed a daily inspection ?
> Is the golf cart fully charged ?
> Is the steering responding properly ?
> Are the brakes activating properly ?
> Is the accelerator pedal free from obstruction ? Does it return to it’s upright position ?
> Are all the nuts, bolts and screws tight ?
> Do the tires have proper pressure ?
> Have the batteries been filled to proper level(lead-acid battery only)?
> Are the wires tightly connected the battery post and free of corrosion ?
> Does any of the wiring show cracks or fraying ?
> Are the brake uid (hydraulic brake system) at right levels ?
> Are the lubricant of rear axle at right levels ?
> Are the joints/knobs being properly greased
>Have you checked for leaks of oil/water ;etc ?

TIRE PRESSURE

Maintaining proper tire pressure in your personal golf cars is as important as it is with your family car.If tire pressure is too low, your car will use more gas or electrical energy.Check your tire pressure monthly, because dramatic uctuations in daytime and nighttime temperatures can cause tire pressure to uctuate. Tire pressure varies from tires to tires .
>Maintain tire pressure within 1-2 psi of the recommended pressure marked on tires at all times.

BATTERIES

(LEAD ACID BATTERY)Like most things, batteries need clean water to survive. Improper uid levels can cause batteries to fail prematurely. While insufficient water can adversely affect battery life and performance, overfilling can be just as harmful.Proper battery watering is always performed after the batteries are charged, not before the charging .To maintain proper uid levels, a single-point watering system is essential and it is a standard feature on new electric vehicles. These systems eliminate the time-consuming process of removing battery caps to add water. After the proper amount of water is dispensed through a valve system,the ow of water to individual cells shuts off automatically. Make sure to use a deionizer water purifier and replace the filter cartridges regularly. This will ensure your batteries are getting the best quality water.Have a trained technician wash battery tops and clean terminals with baking soda/water solution monthly. Also apply authorized battery terminal protector spray to battery terminals.
>(LITHIUM BATTERY)Attach the battery to a 2-phase charger, ensuring that the charger’s positive lead is attached to the battery’s red or positive pole and negative lead is joined with the negative pole. It’s also prudent to charge the battery after every time the golf cart is used.

CHARGING

Properly charged batteries are one of the most important factors in the performance of your golf cars. By the same token, improperly charged batteries can shorten the lifespan and adversely affect your cart’s performance.
>Batteries should be fully charged before a new vehicle is first used; after vehicles have been stored; and before vehicles are released for use each day. All cars should be plugged into chargers overnight for storage, even if the car has only been used for a short time during the day. To charge batteries, insert the charger’s AC plug into the vehicle receptacle.
>However, if you have lead-acid batteries in your golf cart before you charge any vehicles, be sure to adhere to important precautions:
. Since lead-acid batteries contain explosive gases, always keep sparks and ames away from vehicles and the service area.
. Never allow staff to smoke while batteries are charging.
. Everyone who works around batteries should wear protective clothing, including rubber gloves, safety glasses, and a face shield.
>Some people might not realize it, but new batteries require a break-in period. They must be significantly recharged at least 50 times before they can deliver their full capabilities. To be significantly discharged, batteries must be discharged, and not merely unplugged and plugged back in to perform one cycle.

CLEANING

When you clean cars, be sure to use the products recommended in the owner’s manual. Refrain from using silicone- based products on floor mats, pedals, and seats; silicone-based products can leave surfaces slippery and lead to accidents.
> Although a pressure washer is undoubtedly the fastest way to remove dirt and debris from golf cars, it can sometimes do as much harm as good. We find that a garden hose at normal pressure is adequate for most clean-up jobs while stopping short of damaging the car’s paint and clear coat.