(2022-2023) Kayo TSD 110 Parts Schematics

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Kayo TSD 110 Pit Bike (2022 & 2023 Model Years) Parts Schematics & Diagram

The Kayo TSD 110 is a high-performance, entry-level pit bike designed for riders seeking a reliable and durable off-road experience. Built with precision engineering and high-quality materials, this bike is perfect for beginners and seasoned riders alike. The TSD 110 is equipped with a robust 110cc engine, advanced suspension, and a lightweight frame, making it an ideal choice for motocross, trail riding, or backyard fun. Below is an in-depth breakdown of the bike's features, parts, and specifications to help you understand its construction and performance capabilities.

Key Features of the Kayo TSD 110

1. Engine & Performance:

   • Engine Type: 110cc, 4-stroke, air-cooled, single-cylinder.

   • Carburetor: JK-PZ19 carburetor for optimal fuel-air mixture and smooth throttle response.

   • Air Filter: High-flow sponge air filter with a fire-resistant mesh for improved airflow and engine protection.

   • Exhaust System: Stainless steel muffler with a chrome-plated exhaust pipe for durability and enhanced performance.

   • Starting System: Electric start with a backup kick-start for reliability in all conditions.

2. Chassis & Suspension:

   • Frame: Steel frame with a reinforced swingarm for durability and stability.

   • Front Suspension: 33mm hydraulic forks with 630mm travel for smooth handling over rough terrain.

   • Rear Suspension: Adjustable mono-shock with 270mm travel for customizable comfort and control.

   • Wheelbase: Compact design for agility and maneuverability.

3. Braking System:

   • Front Brake: Dual-piston hydraulic disc brake with a 190mm rotor for superior stopping power.

   • Rear Brake: Single-piston hydraulic disc brake with a 180mm rotor for balanced braking performance.

4. Wheels & Tires:

   • Front Tire: 60/100-14 off-road knobby tire for excellent grip on dirt and gravel.

   • Rear Tire: 80/100-12 off-road knobby tire for enhanced traction and stability.

   • Rims: Black steel rims with polished hubs for durability and a sleek look.

5. Ergonomics & Design:

   • Handlebar: Steel handlebar with black grips and a padded handlebar cover for comfort and control.

   • Footpegs: Cast steel footpegs with rubber inserts for secure footing.

   • Seat: Low-profile, cushioned seat with KAYO branding for a comfortable riding position.

   • Weight: Lightweight design for easy handling and transport.

6. Electrical System:

   • Battery: 12V 4Ah maintenance-free battery for reliable starting and power.

   • CDI Ignition: High-performance CDI unit for consistent spark and engine performance.

   • Lighting: Basic lighting system for safety and compliance.

Detailed Parts Breakdown

The Kayo TSD 110 is built with precision-engineered components, ensuring durability and performance. Below is a detailed breakdown of the key parts:

1. Engine Components:

   • Cylinder head, piston, crankshaft, camshaft, and timing chain.

   • Oil pump and lubrication system for smooth engine operation.

   • Clutch assembly with adjustable settings for precise control.

2. Suspension & Steering:

   • Front and rear shock absorbers with adjustable preload.

   • Steering column, upper and lower clamps, and risers for precise handling.

3. Braking System:

   • Front and rear brake pads, rotors, and hydraulic lines.

   • Brake levers and pedals for responsive braking.

4. Wheels & Tires:

   • Front and rear wheel assemblies with spokes, hubs, and bearings.

   • Inner tubes and liners for added durability.

5. Frame & Body:

   • Steel frame with reinforced joints for strength.

   • Plastic body panels (front and rear fenders, side covers) for a sleek look and protection.

6. Electrical System:

   • Wiring harness, CDI unit, ignition coil, and voltage regulator.

   • Starter motor and relay for reliable electric starting.

7. Fuel System:

   • Fuel tank with a capacity of approximately 2.5 liters.

   • Fuel lines, petcock, and breather valve for efficient fuel delivery.